Saturday, November 5, 2011

9th Waste



There are 8 deadly Lean (Muda) which most of us know.
      1-      Transportation
      2-      Motion
      3-      Defect
      4-      Over Production
      5-      Over Processing
      6-      Inventory
      7-      Waiting
      8-      Underutilization
Now the quality experts and six sigma consultants of various domains and countries are trying to identify what would be 9th waste. What would that be which even Shigeo Shingo or Taaichi Ohno had not mentioned in their 7 deadly wastes.
Few Leading managers say its
      1-      Meetings are a waste (a NVA)
      2-      Appraisals are waste  (a NVA)
Few Quality Consultants says
      1-      Unused space
      2-      Complexity
      3-      Poor communication
      4-      Entropy
      5-      Lack of measurement system
      6-      Lack of Innovation/invention


Whatever it may be, ultimately if we know the actual meaning of Lean then we would be able to identify the   Lean existing in the system and use the appropriate Lean tool to eliminate it.


Monday, July 11, 2011

How to succeed in Six Sigma Project

  1. 6 Key things to keep in mind to succeed in a six sigma Project
  2. Start a Six Sigma project only where applicable. There is no point in initiating a six sigma project where root cause already known. 
  3. Management commitment plays a vital role in successful closure of the Six sigma project
  4. Keeping up with the Project timeline
  5. Be Innovative and have out of box thinking, remove all mind blocks
  6. Usage of correct six sigma tools for data analysis
  7. Recommendation and action points of six sigma project have to be merged into BPMS process to sustain the achieved results.